cross belts overband conveyor magnetic separator magnet for crusher ball mill

Brief introduction of cross belts overband conveyor magnetic separator magnet for crusher ball mill

Ball mill is a kind of equipment used to crush or grind materials to very fine powder, which is widely used in mining, cement, chemical industry, etc. cross belts overband conveyor magnetic separator magnet for crusher ball mill refers to all kinds of parts and components which are necessary to ensure the normal operation of the ball mill, including liner plate, grinding balls, gears, bearings and so on.

Features and advantages of cross belts overband conveyor magnetic separator magnet for crusher ball mill

Strong durability: Made of high-quality materials and under strict quality control, it ensures high wear resistance and long service life of spare parts.

Good interchangeability: The standardized design makes the spare parts interchangeable between different types of ball mills, simplifying the maintenance process.

Optimized design: Customised design according to the actual working conditions, which improves the working efficiency and reduces energy consumption at the same time.

Easy to install and maintain: reasonable structure, convenient for users to quickly replace and repair, reduce downtime.

Stable performance: Precision machining and rigorous testing ensure stable performance even in harsh environments.

(cross belts overband conveyor magnetic separator magnet for crusher ball mill)

Specification of cross belts overband conveyor magnetic separator magnet for crusher ball mill

The cross belt overband conveyor magnetic separator magnet is designed to remove metal contaminants from materials on conveyor belts in crusher and ball mill setups. It works with bulk materials like coal, gravel, ore, and recycled aggregates. The system uses a powerful self-cleaning magnet suspended above the conveyor belt. Metal particles stick to the magnet as materials pass underneath. A rotating belt on the magnet carries trapped metal bits to a collection area, keeping the process running without stopping.

The magnet’s core uses high-grade ferrite or neodymium materials. These provide strong magnetic fields to catch both large and small ferrous metals. The cross belt design fits above conveyors of varying widths, usually between 500 mm and 2,000 mm. The magnet’s height adjusts to match material flow volume. The separator handles belt speeds up to 4.5 m/s, suitable for fast-moving operations.

The frame is built from heavy-duty steel for durability in harsh environments like mining or recycling plants. A rubber conveyor belt covers the magnet, resisting wear from abrasive materials. The motor driving the belt is IP55-rated, protecting against dust and moisture. Maintenance is simple, requiring only regular checks of belt tension and cleaning of the magnet surface.

Installation is flexible. The separator mounts above existing conveyors without major changes to the setup. It connects to standard power supplies, typically 415V three-phase. Automatic models include sensors to detect metal levels and adjust operation. Manual controls let operators adjust belt speed or stop the system if needed.

Safety features include emergency stop buttons and overload protection. The magnet stays cool during use, preventing overheating risks. Its open design allows easy inspection without disassembly. Custom options include different belt widths, magnetic strengths, or coatings for corrosive environments.

This separator improves equipment lifespan by preventing metal damage to crushers or mills. It reduces downtime caused by machinery jams or repairs. The system works in recycling, mining, quarrying, and construction. It catches nails, bolts, wire fragments, and other metal scraps mixed with raw materials. Efficiency depends on material depth, belt speed, and metal size, but most models achieve over 90% removal rates.

(cross belts overband conveyor magnetic separator magnet for crusher ball mill)

Applications of cross belts overband conveyor magnetic separator magnet for crusher ball mill

Cross belt overband conveyor magnetic separators serve important roles in industrial operations. These devices remove ferrous metals from raw materials. This action protects machinery and ensures product quality. Crushers and ball mills see major benefits. Crushers break down large rocks or minerals. Metal pieces sometimes mix with the feed. These metals damage crusher parts like hammers or jaws. The separator pulls out metals before crushing starts. This reduces equipment wear. It keeps crushed material clean. Ball mills grind materials into fine powders. Even tiny metal bits harm the process. The separator catches these bits. This maintains product consistency. It extends the mill’s service life. Recycling plants use these separators too. Metals get pulled from waste streams. This allows safe processing of materials like plastics or glass. Mining sites rely on them to shield equipment. Construction projects get cleaner aggregates. The separators install above conveyor belts. Strong magnets lift ferrous items automatically. A belt moves metals away from the main flow. No workers need to handle this. Efficiency improves. Maintenance stays simple. Labor costs drop. Downtime reduces. Production remains steady. Workers face fewer risks. Machines last longer. These systems endure harsh conditions. They resist dust, moisture, and shocks. Custom designs fit different belt widths or speeds. Some models adjust magnet height for varying material depths. Correct installation ensures maximum metal capture. Routine checks keep performance reliable. Industries pick these separators for toughness and results. They handle heavy loads without issues. Adjustable settings match specific needs. Operators trust their consistent operation. The technology keeps processes smooth. Product quality stays high. Equipment protection remains a top advantage.

Company Introduction

Established in 2007, Excavator Attachments Heavy Machinery Co.,ltd. focus on metal research and mining machinery spare parts. 2 factories over an area of 13,300 square meters, based on 100+ sets of equipment, our production capacity reaches 12000 Tons/Year. has passed ISO 9001 quality managment system certification in 2008.

Our mainly products are dragline excavator spare parts,rotary kiln spare parts, large modulus gear (gear shaft), gearbox ect. 40+ patents with over 45 years experience to help focus on improve the service life of spare parts. We belive that more than 80% reason of mechanical parts’ working life depends on hot processing (steel making/forging/casting/welding/heat treatment). Eight material engineers will control the quality from the original resource.

If you are interested, please feel free to contact us.

5 FAQs of cross belts overband conveyor magnetic separator magnet for crusher ball mill

A cross belt overband conveyor magnetic separator is a machine used to remove ferrous metals from raw materials on conveyor belts. It uses a strong magnetic field to separate iron particles, bolts, nails, and other metal contaminants. This prevents damage to crushers and ball mills. It works automatically without stopping the material flow.

The separator is installed above the conveyor belt carrying crushed material or mill feed. A magnetic pulley or plate attracts ferrous metals as the belt moves. The separated metals stick to the cross belt and are dropped into a collection area. This keeps the crusher or ball mill safe from metal damage. It runs continuously during operation.

Key benefits include longer equipment life for crushers and mills. It reduces unexpected breakdowns caused by metal pieces. Product quality improves by removing impurities. Energy consumption stays low since the system works without extra power. Maintenance costs drop because metal jams are avoided.

It handles materials like coal, limestone, recycled concrete, and mining ores. The separator works on dry or slightly wet materials. Particle size should not exceed the conveyor’s capacity. Belt speed must match the magnet’s strength for effective metal capture. It is not suitable for removing non-ferrous metals like aluminum or copper.

Installation requires mounting the separator above the conveyor belt. Ensure proper alignment with the belt’s center. Adjust the magnet height based on material depth. Regular maintenance includes checking belt wear, cleaning the magnet surface, and inspecting the drive system. Replace worn parts promptly. Clean collected metals regularly to prevent overflow.

(cross belts overband conveyor magnetic separator magnet for crusher ball mill)